Rotary Kiln Tyre

Name: Rotary Kiln Tyre
Brand: Tenfaye
Availability: InStock

Weight: 5-120t
Application: Cement/ Mill and Kilns;Mining and Minerals/Rotary Dryers;Pulp & Paper/ Kilns, Debarking Drums, Drum Pulpers;Chemical / Fertilizer Industry / Food Industry
Certification:CE、SGS、ISO 9001:2000
Materials: ZG45, ZG35CRMO, ZG42CRMO and ZG45CRMO material, or according to customer requirements.

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Rotary kiln tyre is also called rotary kiln riding ring, kiln tyre is one of the main parts of rotary kiln equipment. The kiln tyre can pass the all barrel gravity (include the gravity of refractory brick, internal device and material) to riding wheel, and make the barrel smoothly rotation on the wheel rotation, therefore the kiln tyre should have enough strength and durability.

Features & advantages Production process View more products Get a Quote

Features & advantages

1. Premium Materials & High-Strength Casting

Optimized Steel Grades: Tenfaye manufactures rotary kiln tyres using high-grade ZG310-570 and ZG35CrMo to ensure superior strength and toughness.
CAE Simulation: Advanced CAE digital simulation software analyzes the casting process to predict and optimize structural quality.
Premium Scrap Material: Every batch uses premium scrap steel and raw materials, strictly inspected before entering the furnace.

2. Advanced Dual-Medium Quenching & Heat Treatment

Dual-Medium Quenching: Tenfaye utilizes an advanced dual-medium quenching process to achieve uniform microstructure, high hardness, and excellent impact toughness.
Extreme Wear Resistance: The specialized thermal processing maximizes wear resistance, allowing the kiln riding ring to adapt to harsh working environments.
Anti-Deformation: Proprietary heat treatment eliminates internal stress, significantly extending service life and preventing structural deformation.

3. Germany-Imported Spectroscopy & Complete NDT Inspection

Three-Stage Spectrum Testing: Metrological samples are analyzed three times (pre-furnace, post-furnace, and as-cast) using a precision German spectrometer.
Full NDT Testing: Every Tenfaye kiln tyre undergoes comprehensive Ultrasonic Testing (UT) and Magnetic Particle Testing (MT) to guarantee zero internal defects.
Metallurgical Verification: Metallurgical analysis, mechanical properties testing, and strict dimensional checks ensure complete product compliance.

4. Custom Precision Engineering & Simple Maintenance

Flawless Finish: High-precision custom wooden models with special core coatings prevent surface cracking, ensuring a smooth and clean casting surface.
100% Matching Customization: Tenfaye processes various specifications strictly according to custom customer drawings, ensuring a perfect fit with existing rotary kiln equipment.
Streamlined Design: The optimized, simple structural design simplifies machining, manufacturing, installation, and routine maintenance.