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Cast Steel Girth Gear Manufacturer

Weight:> 1 Ton
Material:ZG35CrMo,ZG42CrMo,ZG45CrMo,ZG35CrNiMo,ZG40CrNiMo,ZG34Cr2Ni2Mo,ZG40CrNi2Mo
Heat Treatment:Normalizing, Quenching & Tempering
Application: Steel & Cement, Mining, Sponge Iron, Wind Power and Other Industries
Customizable:Yes, according to customer's drawings

Tenfaye large girth gears are manufactured from cast steel materials such as ZG42CrMo and ZG34CrNiMo, with material and production processes controlled to meet the requirements of heavy-duty cement, mining and metallurgical applications. Our girth gears are supplied to customers in 32 countries and are available in integral or segmented designs. For large-diameter gears, segmented construction can simplify transportation and on-site assembly, helping reduce transportation costs by up to 60%.

As a specialized manufacturer of large cast steel girth gears, Tenfaye provides custom OEM solutions for global industry leaders, including Metso, thyssenkrupp, Cemtec, Fives, and Hoffmann, among others.

Features & advantages

Large girth gear processing capability
1. Diameter can be up to 15m, which processing capability could cover 90% demand for ball mill and rotary kiln girth gears in global.
2. Width can up to 2m that could meet the heavy duty load conditions, no matter in cement or mining industry.
3. Strictly implement DIN 3962, Class 6 is better than the industry’s conventional Class 10.
4. Spur girth gear/helical girth gear and double helical processes.
5. Segmented and integral girth gear help customer to solve transportation/installation problems.  
6. Girth gears hardness can be up to 320-360BHN.
7. Pinions hardness can be up to 57-62HRC.

Teeth Grinding
1. Achieve DIN 3962, Class 4.
2. With the diameter from 1000mm to 8000mm.

The gear gears accuracy inspection report serves as the core document for both final quality assurance and in-process online monitoring. Utilizing an in-board testing head, the system automatically acquires measurement data and generates standardized inspection graphs to comprehensively evaluate the following key precision parameters and their deviations:
1. Tooth Profile — Conformance of the actual tooth flank to the theoretical involute
2. Lead — Helix deviation along the face width direction
3. Pitch — Individual pitch error and cumulative pitch deviation
4. Run Out — Radial eccentricity deviation of the gear ring relative to its rotational axis
5. Span — Deviation of the measured base tangent length from its theoretical value

Machined Girth Gear

 

Production process

  • Simulation analysis

    Simulation analysis

  • Wooden pattern

    Wooden pattern

  • Pit Molding

    Pit Molding

  • Molten steel Smelting

    Molten steel Smelting

  • Material inspection

    Material inspection

  • Pouring

    Pouring

  • Sand cleaning

    Sand cleaning

  • Heat treatment

    Heat treatment

  • Finishing

    Finishing

  • Flaw Detection

    Flaw Detection

  • Machining

    Machining

  • Package & Delivery

    Package & Delivery

Detailed information is very helpful for us to provide you with the best customized quotation as soon as possible.

Get in touch!

Your privacy is important to us and your information will be well protected!

online

Whatsapp

+8618037881433

Tel

+8618037881433

Email

info@tenfaye.com

online

Whatsapp

+8618037881433

Tel

+8618037881433

Email

info@tenfaye.com