Steel Cast Girth Gear

Name: Steel Cast Girth Gear
Brand: Tenfaye
Availability: InStock

Weight：> 1 Ton
Material：Cast steel ZG45, ZG42CrMo, etc
Application: Steel & cement industry, mining industry, sponge iron plants, wind mills as well as in other industries.
Customizable：Yes, according to customer's drawings

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The large ring gear produced by Тenfaye is made of high-quality materials using DIN EN 1563 certified cast steel (ZG42CrMo/ZG34CrNiMo) and provided girth gear solutions for mining/cement/metallurgical customers in 32 countries with unmatched reliability, minimal vibration, and longer service life. Segmented girth gear on-site splicing technology can help customer maximum reduce 60% transportation costs.

As a leading Chinese manufacturer specializing in large cast steel girth gears, Tenfaye has provided custom solutions for global industry leaders including Metso, thyssenkrupp, Cemtec, Fives, Hoffmann, and so on.

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Product advantages

Large girth gear processing capability
1. Diameter can up to 15m, which processing capability could cover 90% demand for ball mill and rotary kiln girth gears in global.
2. Width can up to 2m that could meet the heavy duty load conditions, no matter in cement or mining industry.
3. Strictly implement DIN 3962, Class 6 is better than the industry’s conventional Class 10.
4. Spur girth gear/helical girth gear and double helical processes.
5. Segmented and integral girth gear help customer to solve transportation/installation problems.
6. Girth gears hardness can be up to 320-360BHN.
7. Pinions hardness can be up to 57-62HRC.

Teeth Grinding
1. Achieve DIN 3962, Class 4.
2. With the diameter from 1000mm to 8000mm.

The gear gears accuracy inspection report serves as the core document for both final quality assurance and in-process online monitoring. Utilizing an in-board testing head, the system automatically acquires measurement data and generates standardized inspection graphs to comprehensively evaluate the following key precision parameters and their deviations:
1. Tooth Profile — Conformance of the actual tooth flank to the theoretical involute
2. Lead — Helix deviation along the face width direction
3. Pitch — Individual pitch error and cumulative pitch deviation
4. Run Out — Radial eccentricity deviation of the gear ring relative to its rotational axis
5. Span — Deviation of the measured base tangent length from its theoretical value

Heavy-Duty Steel Cast Girth Gears-ISO Certified